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Aluminum Casting Resistors

Cast aluminum resistors are a special type of heater used in electrical heating applications. These resistors are produced by casting from aluminum alloy and are generally used to convert electrical energy into heat energy.

Cast aluminum resistors are widely used in industrial heating processes, industrial furnaces, furnaces, melting furnaces, hot press machines and similar applications. Here are some basic features of cast aluminum resistors:

  • Heating Capacity: Aluminum casting resistors have the ability to reach high temperatures and heat up quickly. For this reason, they are widely preferred in industrial heating processes.
     
  • Durability: Resistors made of aluminum alloy are resistant to corrosion and wear. These features ensure their long-lasting and reliable operation.
     
  • Fast Response Time: Cast aluminum resistors can quickly convert electrical energy into heat energy, which allows them to be used in rapid heating and cooling cycles.
     
  • Flexible Design: These resistors can be manufactured in different shapes and sizes, adapting to different application requirements.
     
  • High Efficiency: Aluminum casting resistors can use energy effectively, which saves energy.
     

Cast aluminum resistors are available in many different shapes and sizes used in electrical heating processes. Cast aluminum resistors of different shapes and sizes can be selected to meet the specific requirements of each application.

These resistors are used to meet heating requirements in metal melting, plastic extrusion, hot stamping, casting processes and many other industrial processes. Cast aluminum resistors are a preferred heating solution for many industrial applications due to their advantages such as energy saving, precise heat control and durability.

  • We produce in all shapes and sizes.
     
  • It can be manufactured with screws, sockets, plugs or heat-resistant cables for electrical connection.
     
  • It is produced with water/oil and air cooling upon request.

In water cooling applications, heaters and water cooling systems are manufactured with high quality alloy pipes to withstand thermal shocks. We have straight or threaded versions for water inlets and outlets.

For air cooling applications, ideal cooling is achieved thanks to the fan systems applied with air channels opened on the aluminum body. 

Usage areas:

  • Extruder sleeves
  • Extrusion head molds
  • plastic blow molding
  • Packaging
  • Food heating Glue pots
  • rubber presses
  • PVC processing machines
  • transfer printing machines

A- Aluminum body

B- High quality alloy pipe

C- Cr-ni tube heater 

 

Powerful and Efficient Heating Solutions
MOST PREFERRED PRODUCTS
Mica Insulated Resistors
Mica Insulated Resistors
These heaters are manufactured by wrapping 60/15 - 80/20 1100ºC chrome-nickel wire on 800ºC high purity mica and coating it with stainless sheet, brass sheet or copper sheet. In this way, the thermal conductivity increases.
Ceramic Insulated Resistors
Ceramic Insulated Resistors
Ceramic insulated heaters are prepared by arranging 80/20 1100ºC chrome-nickel wire on special steatite belt stones and covered with stainless steel on the outside.
Air Cooled Ceramic Resistors
Air Cooled Ceramic Resistors
Air-cooled ceramic resistors, like ceramic insulated resistors, use 80/20 1100ºC chrome-nickel wire, steatite belt stone and stainless outer sheath.
Air Cooled Aluminum Separator Ceramic Resistors
Air Cooled Aluminum Separator Ceramic Resistors
Ceramic resistors with air-cooled aluminum separator are durable heating elements used especially in high temperature applications.
Nozzle Resistance
Nozzle Resistance
These resistors are manufactured from 80/20 1100ºC chrome-nickel wire, high purity mica, natural mica, brass profile or stainless profile.
Plate Resistors
Plate Resistors
Plate resistors, like mica insulated heaters, are manufactured by wrapping 60/15 - 80/20 nickel-chrome wire on 800ºC high purity mica and coating it with stainless, brass or copper sheet metal.
Cartridge Resistance
Cartridge Resistance
Firecracker resistors produced with high technology enable use in difficult conditions with their high watt density.
Frame Resistors
Frame Resistors
Frame resistors are mainly used for external heating of molds in the plastic, rubber and packaging industry.
Tubular Heaters
Tubular Heaters
Tubular heaters have been used safely for years for heating water, oil, chemical and corrosive liquids, and heating molds and various metals in industrial furnaces.
Serpentine Resistors
Serpentine Resistors
It is designed as a spiral or leaf on the heater, including CR-NI, galvanized and DKP, in order to collect the heat generated on the heater surface and transfer it to the desired place or region.
Flanged Resistor
Flanged Resistor
Flanged resistors are one of the types of electrical resistance used in industrial heating applications. These resistors are specifically designed to heat liquids or gases or apply heat to a stationary surface.
Duct Type Tubular Heater
Duct Type Tubular Heater
Duct type tubular resistors are a type of electrical resistors used for heating processes in many industrial applications.
Hot Runner Resistors
Hot Runner Resistors
Manifold Heaters can be used in various applications depending on the reliability and versatility in their construction.
Manifold Resistors
Manifold Resistors
Manifold Heaters can be used in various applications depending on the reliability and versatility in their construction.
Hot Runner Control Units
Hot Runner Control Units
Hot Runner Control Unit Device, which is used as a control mechanism in case the temperature rises too high in any situation or falls below the desired temperature, is among the most used control devices today.
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